
A Fly Ash Bricks Making Machine is a specialized industrial machine used to manufacture bricks using fly ash—a byproduct from coal combustion in thermal power plants—along with materials like sand, cement, lime, and gypsum. These bricks are an eco-friendly alternative to traditional clay bricks.
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🔧 Types of Fly Ash Bricks Making Machines
1. Manual Machines
Requires manual input for most functions.
Low cost, low output.
Suitable for small-scale operations.
2. Semi-Automatic Machines
Some processes are automated (e.g., mixing, pressing).
Moderate production capacity.
Ideal for medium-scale brick production.
3. Fully Automatic Machines
Fully automated operation including material feeding, mixing, brick forming, and stacking.
High production capacity.
Ideal for large-scale industrial use.
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🧱 Typical Raw Materials Used
Fly ash (60–70%)
Sand or stone dust (20–30%)
Cement or lime (8–12%)
Gypsum (2–3%)
Water
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⚙️ Key Components
Pan Mixer or Concrete Mixer
Conveyor Belt
Brick Press Machine (Hydraulic or Mechanical)
PLC Control System (in automatic models)
Pallet Stacker / Brick Stacker
Curing Chamber (optional)
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📈 Production Capacity (Example)
Machine Type Bricks per Hour Power Required
Manual 300–500 5–10 HP
Semi-Automatic 1, 000–2, 500 15–25 HP
Fully Automatic 4, 000–10, 000+ 25–50 HP
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✅ Advantages of Fly Ash Bricks
Environmentally friendly (utilizes industrial waste)
High compressive strength
Better water resistance
Uniform shape and size
Lower cost in the long run
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🛠️ Popular Manufacturers (India & Global)
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